Job Description

Company Overview:

There is something exciting about being on the front end of product development and evolution. PTA Corporation, a plastic injection molder and tool builder, is an “entrepreneurial” manufacturer whose customers are leaders in the medical device, defense, homeland security, and technology industries including Fortune 500 OEMs. Our business has started to grow dramatically, and we are currently looking for a Senior NPI Engineer to join our team.

Job Summary:

This position is responsible for the transition of new projects and processes from Tooling to Manufacturing. This position will work closely with the customer to define manufacturing requirements, validation protocols, and to identify and correct issues. The position will manage cross-functional deliverables, track progress, and efficiently execute new projects. Strong leadership and excellent communication skills are required. This position will act as the primary contact between functional groups within the organization and will ensure that all stakeholder requirements are properly communicated and accomplished.

Essential Duties/Responsibilities:

• Understand the customer specifications and company standards, verifying the same in the finished product.
• Understand geometric dimensioning and tolerancing.
• Complete print reviews, define workflow processes (process flow diagrams), assisting with manufacturing plans and ensuring detailed work instructions and Quality & Control Plans are prepared.
• Prepare part-specific process Failure Mode and Effects Analysis (pFMEA) utilizing team input for all assigned parts.
• Analyze statistical data including Statistical Process Control, Gage R&R and process capability.
• Responsible for the validation and qualification of manufacturing equipment and processes leveraging standard qualification approaches (IQ/OQ/PQ).
• Provide production support through successful and sustained project launch.
• Provide product and process (Manufacturing, Assembly) input to enhance manufacturability.
• Collaborate with customers to perform detailed data validation and root-cause analysis, resolving anomalies and establishing actionable next steps.
• Prepare and deliver all validation plans, studies, and reports to customers.
• Identify areas for improvement in process and product relating to quality and customer requirements and elevate them to leadership.
• Oversee implementation of countermeasures and corrective/preventive actions as necessary in support of improvements.

Job Qualifications:

• Bachelor of Science degree in an engineering field or equivalent experience; Mechanical or Plastics Engineering background strongly preferred.
• A minimum of six years’ experience working in manufacturing or engineering activities applying problem-solving skills (e.g., Six Sigma, probability and statistics) and process improvement (e.g., Lean).
• A minimum of three years’ experience with ISO 13485 quality system requirements.
• Skills and aptitude to lead projects and coordinate the work of others strongly preferred.
• Strong written and verbal communication skills with all levels of employees, suppliers, and customers.
• Experience in writing, reading, and interpreting the documentation of designs and production processes.

Physical Requirements:

• Ability to stand, walk, and move around the production floor for extended periods.
• Capable of lifting and carrying heavy objects weighing up to 50 pounds.
• Manual dexterity and hand-eye coordination for handling small tools, machine components, and molds.
• Ability to work in a fast-paced environment and adapt to changing priorities.
• Comfortable wearing personal protective equipment (PPE) such as safety glasses, gloves, and ear protection.
• Occasional bending, kneeling, and reaching to access equipment and perform maintenance tasks.
• Good vision and color perception for inspecting parts and identifying any defects or abnormalities.
• Ability to work in temperature-controlled environments and withstand exposure to noise levels associated with manufacturing machinery.
• Ability to receive, comprehend and utilize required training from OSHA and Company including but not limited to the following:
• Hazard Communication
• Lock Out/Tag Out
• First Aid and CPR (optional)

ITAR Requirements: To conform to the International Traffic in Arms Regulations (ITAR), 8 U.S.C. § 1324b(a)(3), applicants for employment at PTA Plastics must be a U.S. citizen or national, lawfully admitted for permanent residence into the U.S. (i.e., current green card holder), or lawfully admitted as a refugee or granted asylum under 8 U.S.C. § 1157-1158.

Equal Employment Opportunity & ADA Compliance Statement:

PTA Plastics is committed to the full inclusion of all qualified individuals. As part of this commitment, PTA Plastics will ensure that persons with disabilities are provided reasonable accommodations in the hiring process and in the workplace.

If you require a reasonable accommodation to participate in the application or interview process or to perform essential job functions, please contact HR@ptaplastics.com.

Pursuant to the Colorado Anti-Discrimination Act (CADA) and the Americans with Disabilities Act (ADA), PTA Plastics does not discriminate against individuals with disabilities in any aspect of employment, including hiring, job assignments, promotions, compensation, benefits, training, discipline, and termination.

This job description is intended to describe the general nature and level of work being performed. It is not an exhaustive list of all responsibilities, duties, and skills required. Employees may be required to perform other duties as assigned.

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